Scientists Develop Rare Earth Free Magnet for Use in Industrial Motors

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photo of bonded magnet
Photo of one of the bonded magnets the team created (Image source: Ames National Laboratory).

May 20, 2025 | Originally published by Ames National Laboratory on April 30, 2025

Many of the industrial motors used today are induction motors. However, permanent magnet motors are generally more efficient than induction motors and can be more cost-effective in the long run, especially for factories and plants that run constantly. Currently, most permanent magnet motors rely on critical materials, specifically rare-earth-based high-performance magnets, which are costly and exceed the performance needs of many industrial applications.

Scientists are working to find alternatives to rare-earth-based magnets that can function well in motors, because rare-earth materials are expensive and can experience supply chain issues. However, finding a cost-effective, functional alternative material is challenging. A motor magnet needs strong magnetism that is unaffected by high temperatures and exposure to magnetic interference.

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