Superalloys Resist Wear at Nearly Forge-Level Heat Using New Process

Home / Articles / External / Government

The launch of the NASA Crew-6 mission in 2023. Some rocket engines use super alloys such as Inconel for certain parts. Credit: Courtesy of SpaceX
The launch of the NASA Crew-6 mission in 2023. Some rocket engines use super alloys such as Inconel for certain parts (Image credit: courtesy of SpaceX).

February 18, 2025 | Originally published by U.S. National Science Foundation (NSF) on January 22, 2025

Finding lubricants that work at exceptionally high temperatures challenges researchers and industries alike. Recently, a Virginia Tech team may have uncovered a promising candidate by happenstance:  transition metal spinel oxides formed on nickel-chromium-based superalloys.

Unlike common lubricants that break down under high heat, spinel oxide maintains lubrication up to 700 degrees Celsius (1,292 degrees Fahrenheit) — that’s nearly as hot as a metal forge. Enabling metallic materials to withstand hotter temperatures could ignite a new wave of metals manufacturing for industries like aerospace and nuclear energy, which demand innovations in equipment that can withstand extremely high heat.

Focus Areas